The food and the beverage industry, which comprises of a number of sub-verticals like dairy, meat & poultry, edible oil, beer, sweets & confectionary products, organic food and other beverages etc. is one of the largest sectors when we ponder over the process manufacturing market. Being a growing industry, it witnesses certain challenges which act as obstacles to its progress. The fact is that the food & beverage manufacturers work on very thin margins, and have to deal with the changing consumer demands, require continuous innovation & sustainable manufacturing, cut-throat competition and the food safety requirements.
Therefore in the arena of such challenges, it is becoming increasingly essential for the bulk as well as small-scale manufacturers to implement cost-effective products of superior quality, enhance the efficiency to maximize productivity, augment the profit margins and meet the consumer expectations while ensuring compliance with strict food safety regulations. In order to accomplish all this, the manufacturers are turning to ERP Software Solutions. Besides assisting in the routine manufacturing operations, a process ERP provides critical help like support to co-product and by-product management, bill of materials (BOM), and also including the packaging options.
Now let us delve deeper into the functionalities of an ERP for food industry that can assist the food & beverages industry meet the complicated challenges they confront.
✅ Inventory Control
What do you think is the biggest drawback of the food industry? Well, it is the limited shelf life of various ingredients and finished products. And because of this drawback, inventory optimization becomes very important and is one of the must-have features in a process ERP. This feature enables the manufacturers to have a real-time view of all the inventory levels, anticipate the demands, avoid wastage of stock, cut down the surplus, thus augmenting sales and assisting the organization achieve ultimate objective of enhanced profitability.
✅ Recipe Control
What do you think that managing the intricacies of various recipes is a bed of roses? No, not at all. The complex technical information like quantity and the costing schemes come in different formats and units of measurement. For instance, you might purchase raw materials in tons, convert them into KGs and sell the finished product in pounds. Besides this, you also have multi-level recipes involving thousands of pre-mixes and raw materials that need to be managed with various instructions, precautions and measures. Managing all this is not at all an easy job, and if we talk virtually, it becomes impossible to be done manually. This is why only a tool as competent as a process ERP can manage these conversions pretty easily.
✅ Safety Needs and Regulatory Compliance
The safety and the quality of food products are considered as the primary requisites for the customers and thus, it becomes a primary concern for the manufacturers. As already told, the manufacturers work on thin margins and under huge pressure so as to innovate sustainable manufacturing. And on top of it, the interference of the government regulations actually breaks their back. Therefore, a strong ERP for food industry becomes quintessential which can help them manage the quality and safety of their products and meet all the stringent requirements.
✅ MRP and MPS
Material Requirement Planning (MRP) and Master Production Scheduling (MPS) are the two significant features of a process ERP which helps in streamlining and optimizing the production process. While MPS drafts a production plan taking various sources of demand and supply into consideration, MRP on the contrary showcases what raw materials are actually required and the time they are required to meet the laid out plan. It not only assists the manufacturers visualize and prioritize the requirement, but also meets consumer demands in a timely fashion, thus maintaining an equilibrium in the entire production function. By choosing the right ERP Software that is specific to the Food and Beverage Industry, you will become proficient enough in meeting the operation-specific industry demands by alternatively augmenting your profits, satisfying the customers and ultimately enhancing the productivity.
Those in the food industry very well know how to succeed with reducing waste as the top-notch priority. Since small margins are the norm, excessive of food spoilage can ruin any business. ERP for food and beverage industry enables you to keep a check on every single ingredient through processing, packaging, warehousing, transporting and shelving at the retailers. By having a single system that can help manage all of such processes, a company can organize its operations, enhance its productivity, reduce waste and augment the profitability. ERP solutions can prove to be an outstanding tool that can boost your profits, but it is very important to remember that without the ERP Software Services, the benefits might lessen rapidly. Thus, an ERP system will pan out to be a great choice in this ever changing and complex segment.